Automated 3D Scanning for Swiss Fine Watchmaking Precision

Bvlgari’s Swiss watchmaking division pairs bold design with Swiss precision, crafting ultra-thin models such as the iconic Octo Finissimo. To keep pace with production at tolerances measured in thousandths of a millimetre, the quality team turned to automated 3D scanning with an ESPI Scanflash TC machine and Metrolog software.
Bvlgati, précision, métrologie
x6
faster inspection time
95%
of case production now inspected with the machine
1 week
to get the machine fully operational with Metrolog
0
production interruptions thanks to offline programming with Silma

The Industrial Challenge

Based in Switzerland, Bvlgari’s watchmaking division combines the brand’s bold aesthetic with Swiss watchmaking expertise. Renowned for its ultra-thin models, including the iconic Octo Finissimo, the manufacture oversees the entire process, from movement to final assembly.

At the heart of this demanding process, the quality department must guarantee the conformity of parts that are often complex in shape, produced at high speed and toleranced to thousandths of a millimetre.

Bvlgari, précision

Limits Quickly Reached

This is the environment in which Mathias Kaufmann, quality technician in charge of automated control, works, with a mission to make controls more reliable while helping operators become more autonomous.

Before the current solution, checks were carried out mainly manually, using Excel spreadsheets and traditional tools such as callipers. “There were significant differences in measurements between operators, instruments were not always calibrated, and traceability was virtually non-existent,” recalls Mathias Kaufmann. On complex parts such as the Serpenti case, with its 5-axis machining, the team had no reliable means of control, making the need for an automated, reproducible inspection tool obvious.

Without Mathias, the machine might have remained in a corner. He was the one who believed in the solution, learned how to use Metrolog, and showed that it could work.
Alexandre Goupy
Sales Manager, Metrologic DCS

Integrated Technology Synergy

Metrolog Metrologic DCS
Fast, easy-to-program 3D scanning

Metrolog gave the Scanflash machine the ease-of-programming it lacked, letting Bvlgari’s quality team fully exploit its dynamic scanning performance and push the machine’s limits.

Silma Metrologic DCS
Offline programming without production downtime

Offline programming via Silma lets the quality team build new inspection programmes while the machine keeps running in production — a digital twin approach that saves considerable time without ever interrupting operators.

Scanflash TC ESPI
High-speed, high-precision workshop 3D scanning CMM

Designed for the production floor, the ESPI Scanflash TC three-dimensional measuring machine combines speed and accuracy, enabling high-precision in-process checks several times a day.

This project demonstrates our determination to be at the cutting edge of quality, innovation, and performance. It allows me to be creative, and to make a concrete contribution to the excellence of our production.
Mathias Kaufmann
Quality technician

Operational Impact & Results

Inspection time divided by six

Automated 3D scanning with Metrolog replaced slow manual programming, cutting inspection cycle times sixfold.

95% of case production inspected

The Scanflash + Metrolog solution now covers the vast majority of Bvlgari's case production checks.

Zero production downtime for programming

Offline programming with Silma lets the quality team prepare new inspection routines without ever stopping the machine.

Extended to incoming inspection and prototypes

Beyond production control, the solution now also supports incoming inspection and rapid prototype testing.

More reliable, better-understood analyses

Standardised, automated measurement has replaced manual callipers and spreadsheets, improving traceability and reducing non-conformities.

Ready to Automate Your Quality Control?
Talk to our experts about combining high-speed 3D scanning with Metrolog and Silma to make your inspection process faster, more reliable, and production-ready.
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The full story of Bvlgari's shift to automated 3D scanning, ease-of-programming gains, and measured inspection results.

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